2021年7月11日星期日

Six common senses of PVC foam board processing

 The processing characteristics of pvc foam board are roughly the same as that of wood processing. It is only necessary to avoid scorching caused by excessively high working temperature. In addition, the chips generated after processing can be collected, recycled, and remanufactured to reduce costs. There is one thing to pay attention to when cutting the hollow foam board. Because the hollow space is 23mm, it is easy to assemble. If you don’t pay attention to cutting, most of them are overlapped and cut at one time, resulting in different spacing; you can use the tool It is positioned by the way of bolts, which is convenient for processing. Now we understand a little bit of common sense about the surface processing of PVC foam board.

  1. The engraving machine can be used to shape according to the design drawing, and the surface is to be pasted with Minai board or baking varnish; but the hollow foam board should be noted that if the surface is uneven, only the vacuum overmolding method can be used and the material is 2 mm pvc board.

  2. Six common senses of PVC foam board processing(图1)

  2. Bending molding is only suitable for solid foamed board, hollow foamed board is not applicable; the processing method is to use upper and lower molds, cover the surface of the wooden mold with aluminum plates and heat the solid foamed board to a plasticizing temperature of 70~90℃ In the meantime, the surface of the foamed board is extruded directly by the upper and lower molds without any change.

  3. Self-adhesive PVC can provide wood grains with different patterns on the surface according to requirements during extrusion manufacturing, which can save unnecessary processing procedures.

  4. The surface of PVC foam board can be painted, and the general category can be divided into general baking varnish, piano baking varnish, ceramic baking varnish according to the different processing methods; anti-UV ingredients will be added during piano baking varnish processing to avoid surface color changes; In terms of surface hardness, ceramic baking varnish has the advantage of anti-scratch.

  5. Then there is the common processing method. The surface is pasted with crystal plate (usually single-sided colored acrylic plate), Minai plate and Minai paper. In the part of the edge banding, the general processing is mostly automatic edge banding machine. The automatic edge banding machine is divided into two types: roller type and crawler type. However, if hollow foaming is used, it is recommended to use a color similar to that of the surface coating material to avoid obvious color difference when the paper is pasted. .

  6. Drilling can be beneficial to the crawler edge banding machine, which is less likely to cause unevenness on the surface after edge banding. The pressure adjustment is also very important; the color of the foam board is also directly processed by the NC machine. The material itself can reduce the density and increase the air content of the foam board according to the needs of the application, to achieve the effect of heat insulation and sound insulation and cost reduction. For example, the density of 15mm foam board reduces its own weight and the same volume of 10mm foam board. The weight is the same. At present, some manufacturers have used the foaming board to use vacuum forming for table top molding or large machine cover, but there is a disadvantage when applied to the table top molding, which is that the surface is not well resistant to mold and is easy to wear.

2021年7月9日星期五

What plastic is used for PC lampshades?

  What kind of plastic is the PC lampshade made of? Before seeing the production process of the PC lampshade, we basically don’t know how the product is made, but even if we have seen the production process, it may not be Know what technology and materials are used to make it.

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PC lampshades

  So what kind of plastic is the PC lampshade made of? Generally, PC material is purchased and some dispersion powder is enough. The transparency of the PC lampshade manufactured with PC can reach more than 89%. At the same time, the PC lampshade also has better advantages, such as not fragile, resistant to yellowing and high temperature. This is why everyone chooses PC lampshades now.

  PC lampshade can be manufactured with ABS, acrylic and other materials in addition to PC, mainly based on the requirements of customers.


2021年7月5日星期一

PVC foam board application range

 1. Advertising industry-screen printing, engraving, advertising signs, exhibition boards, sign boards.

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PVC foam board

  2. Furniture industry—bathroom furniture, various high-end furniture boards.

  3. Construction and decoration industry-building exterior wall panels, interior decoration panels, residential buildings, offices, public spaces, building partitions, commercial decorative frames, clean room panels, and ceiling panels.

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  4. Transportation industry-ships, airplanes, passenger cars, train cars, roofs, box cores, interior decoration boards.

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  5. Industrial applications-chemical industry anti-corrosion engineering, thermoformed parts, cold storage boards, special cold insulation engineering, and environmental protection boards.

  6. Other uses-formwork, sports equipment, breeding materials, seaside moisture-proof facilities, water-resistant materials, art materials, various lightweight partitions.

PVC board used in cars

  The pvc board is a honeycomb-shaped cross-section made of PVC as a raw material. With the forward development of the automobile industry, more and more plastics are applied to automobiles. With people's serial requirements for automobile safety, environmental protection, and energy saving, we urgently need comprehensive performance plastic materials and automobile plastic parts. It is also used more and more widely, and it has been developed from interior and exterior decorative parts to car body covering parts and structural parts. For example, the front face, bumper, engine hood, trunk lid, roof, fender, door inner guard and certain body frame components.

Why PVC foam board is suitable for home decoration

  The main component of pvc board is polyvinyl chloride, and other components are added to enhance its heat resistance, toughness, ductility, etc. It is a kind of synthetic material that is well-loved, popular and widely used in the world today. Its global usage ranks second among various synthetic materials. According to statistics, in 1995 alone, the production of PVC in Europe was about 5 million tons, while its consumption was 5.3 million tons. In Germany, the production and consumption of PVC is an average of 1.4 million tons. PVC is being produced and applied worldwide at a growth rate of 4%.

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  accounts for 6%-10% of the plastics used in the whole vehicle. PVC is mainly used for door trim, hoses, sealing strips, front and rear door trims, etc. in automobiles. For front and rear door trims, most cars generally use metal core materials and PVC profiles, that is, hollow profiles are extruded from PVC, and then metal core materials are inlaid in the middle to make decorative strips, and then bonded to the front and rear door outer panels of the car. In recent years, in order to further improve the application performance of PVC and expand its application range, PVC alloys have been studied at home and abroad.

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  The above is the application of PVC panels in automobiles. PVC panels are more and more widely used in our lives with other characteristics.

2021年6月30日星期三

The characteristics of HDPE pipe and PE pipe

  The full name of PE is Polyethylene, which is the simplest polymer organic compound. It is the most widely used polymer material in the world today. It is polymerized by ethylene. According to the density, it is divided into high density polyethylene, medium density polyethylene and low density polyethylene. Low-density polyethylene is relatively soft, and it is mostly used for high-pressure polymerization; high-density polyethylene has the characteristics of rigidity, hardness and mechanical strength, and it is mostly used for low-pressure polymerization. High-density polyethylene can be used as containers, pipes, and high-frequency electrical insulating materials for radar and television.

  Specifications: Implement GB/T13663-2000 "Polyethylene (PE) Pipes for Water Supply"; the drinking water pipe cleaning function conforms to the GB/T17219 rules; it is produced with PE100 grade materials and is generally used for pressure water transportation.

  Features of HDPE pipe (PE pipe)PVC Foam Profile

  1. Outstanding cleaning function: no heavy metal salt stabilizer is added during PE pipe processing, the raw materials are non-toxic, no scaling layer, and no bacteria multiply, and the secondary pollution of urban drinking water is well treated.

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  2. Outstanding corrosion resistance: Except for a few strong oxidants, it can withstand the erosion of a variety of chemical media; no electrochemical corrosion.

  3. Long service life: PE pipes can be used safely for more than 50 years under rated temperature and pressure.

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  4. Good impact resistance: PE pipe has good resistance and high impact resistance, and heavy objects directly pass through the pipeline, which will not cause the pipeline to break.

  5. Reliable connection function: The strength of the PE pipe's hot melt or electric melt interface is higher than that of the pipe body, and the joint will not be disconnected due to soil movement or live load.

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  6. Outstanding construction function: the pipeline is light in weight, the welding process is simple, the construction is convenient, and the construction cost is low.

How to choose a safe and reliable "water supply pipe"?

 The water supply pipe is responsible for transmitting our daily water, so the material of the water pipe directly affects the quality of water and our health. There are countless varieties of water supply pipes on the market. How to plan and select data for construction unit planners is a very serious mission, which is related to people's livelihood and project cost. This requires us to understand several types of pipelines on the market. Let's take a look at the main water supply pipe:

  Galvanized iron pipe

  The most widespread product in China is classified as a selected product abroad. There is only one reason. Galvanized iron pipes will rust, affect water quality, form water heavy metal overruns, and cause serious health problems. Although they are cheap, their health cannot be guaranteed.

  pvc pipe

  PVC (polyvinyl chloride) plastic pipe is a modern composition material pipe. However, in recent years, the scientific and technological circles have discovered that the chemical additive phthalate, which can make PVC softer, has a great impact on the kidneys, liver, and testis in the human body. It can cause cancer and kidney damage, damage the human body's functional reconstruction system, and affect development. In the process of other re-production, pipelines are required to have a beautiful appearance and stable delivery speed. Stabilizers are often required. Stabilizers contain a large amount of heavy metals. This is a major damage. Heavy metals can pollute the soil and pollute water. Generally speaking, Because its strength is far from suitable for the pressure requirements of water pipes, it is rarely used in water pipes. In most cases, PVC pipes are suitable for wire pipes and sewage pipes.

  PPR tube

  The PP-R water supply pipe is now the most popular product. The most popular in the world is the American polygon pipe, which is called Poly Pipe in my country. Its water supply pipe series include: PPR antibacterial pipe, PPR steady-state aluminum clad, and PPR copper pipe , PPR boutique pipes, etc. are all classified as first-line products in shopping malls. They are safe, stable, moderately priced, relatively cost-effective, and have a 50-year warranty.

  Copper tube

  The cost is moderately expensive and can be made by non-ordinary collectives. Only the local tyrants have the strength to enjoy it. Many foreign high-end sanitary wares often show the shadow of copper pipes. Although good, the price is high. The PPR copper pipes produced by Poly Pipeline now combine the advantages of copper pipes and PP-R pipes. The use of red copper with a purity of 99.99% or more is used for sterilization, antibacterial, and good cleaning functions. The thermal conductivity is lower than that of copper pipes, and it has excellent heat preservation function, which is suitable for high-end residential buildings.

  stainless steel pipe

  Very good product, unfortunately the material is too hard and the price is too high, which leads to inconvenient processing, easy damage, and high probability of spoilage. Therefore, stainless steel pipes are rarely seen in the process of using and processing.

  Aluminum-plastic composite pipe

  Aluminum-plastic composite pipe is one of the most popular pipes on the market now. Because of its light weight, ease of use and convenient construction, its flexibility is more suitable for use in home furnishings. The main defect is that when used as a hot water pipe, due to long-term thermal expansion and contraction, the pipe wall will be misaligned and cause leakage.

  Stainless steel composite pipe

  Stainless steel composite pipes are similar in structure to aluminum-plastic composite pipes, and to a certain extent, their functions are relatively close. Similarly, due to the strength of steel, the construction process is still a problem.

  HDPE water supply pipe

  HDPE water supply pipes are now the most important and mainstream pipelines on the market. High-quality PE water supply pipes are not only safe and clean, but also antibacterial, non-scaling, simple in construction, and will not be damaged after 50 years of continuous use. The failure rate is extremely low. The Xintong water supply pipeline adopts advanced equipment, the appearance of the produced pipeline is lubricated, the wall thickness is accurate, the out-of-roundness is low, and the pressure-bearing capacity is strong.

2021年6月29日星期二

PVC Modification Method

   PVC resin is a polar non-crystalline polymer, density: 1.38 g/cm3, glass transition temperature: 87°C, so it has poor thermal stability and is difficult to process. It cannot be used directly, it must be modified and compounded, and related additives and fillers can be added before it can be used. However, due to the different types and fractions of related additives and fillers added, this determines that the properties and requirements of the prepared PVC materials are different.

PVC Extruding has focused on plastic extrusion and injection molding for several years in China. We started as a small operation, but now have become one of the leading suppliers in plastic extrusion industry in China.

Today, PVC Extruding has been one of the top producers of PVC Foam extrusions,PVC profiles,ABS profiles,PC extrusions and PP+FIBERGLASS extrusions etc.

  We usually call it PVC formula, strictly speaking, it is PVC modified formula, and PVC can only be used after modification. This category is often classified as polymer modified materials. The modification of polymer materials mainly focuses on research on the high performance of general-purpose plastics, the conversion of single-component materials to multi-component composite materials (alloys, blends, and composites), functionalization of materials, and optimization of performance and price.

  Modification methods are mainly chemical modification, filling modification, reinforcement modification, blending modification and nano-composite modification. The basic principle of modification is to give materials functions or improve certain properties through additives. Therefore, the level of PVC formulation technology determines the level of technology and production capacity of a factory.